YABASHI ORDER MADE MACHINE
For your inquiry on bespoke machines
Yabashi Forestry Metal Business Division 0584-71-1023
Click here to inquire by email
YABASHI ORDER MADE MACHINE

We can carry out all the procedures from mechanical and electrical design, production, installation and adjustment to match your needs.
Yabashi's Bespoke machine
Yabashi's Bespoke machine
We can carry out all the procedures from mechanical and electrical design, production, installation and adjustment to match your needs.
For your inquiry on bespoke machines
Yabashi Forestry Metal Business Division 0584-71-1023
Click here to inquire by email
Process for making your bespoke machine
Process for making your bespoke machine
①Interview

Do you have any trouble or request for your production like wanting to increase productivity, replacing dangerous procedures with machine operation or demand for labour saving etc? We have interview and discuss with the customer to take in their needs in detail to provide the most suitable bespoke machine proposal for them. Why don't you increase your productivity with bespoke machine designed specifically to fit your needs rather than readily available machines on the market. If you are considering to start up a new production line as well, please feel free to contact us any time.
②Concept drawing

Concept drawing shows the overall outline and direction of the design. The drawing is made with 3D CAD data which incorporates the contents we gained from interview with you, as well as designer's intention on quality and safety measures etc. You can see the simple movements of the machine on the screen.
③Spec sheet, Aprox estimation and Production plan

We prepare the specification sheet and aproximate estimation with your needs taken into account. We discuss with you to prepare the production plan document including scheduling from material procurement to processing and delivery. If there are any modification to the specification during the machine production, we will produce and submit you the finalised specification sheet.
④Basic design (inc. Electrical control design)

Based on the interview content (on design, development timescale, cost, specification, risk, hurdles), we draw the basic mechanical and electrical design.
⑤Quotation
From the interview content, we draw out the concept drawing and specification sheet, then propose you with quotation document. In case of starting up the production line, we will discuss with you about the content and make the quotation. Depending on the content, it may take us time but we will provide the quotation within the few days.
⑥Signing contract
Once you agree with us on the quoted price and specification, we sign the contract with you. The contract is formed by you issuing the order document and us issuing the receipt for the order document, and we will proceed to the production stage. ※We will handle your confidential information with strict management. We will strictly observe the conpliance such as preventing any information leakage during manufacturing procedure and prohibit the disclosure of the information to any third party etc.
⑦Detail design (inc. Electrical control design)

Based on the basic design, we draw out the mechanical and electrical detail design. Imagining the machine's movements, our staff draws out the detail design for the high efficiency and high quality machines.
⑧Production and processing

We process and produce machine parts using milling machine, lathe and wirecut machine etc. The bespoke machine parts have various size and shape, so it requires high technical level to produce such parts. Bespoke machines require special techniques in assembling and wiring hundreds of parts together.
⑨Painting

According to the paint specification, we carry out the painting procedures from surface preparation (degreasing), under coating (rust prevention) to top coating (finishing).
⑩Assembly and making adjustments

This procedure gives life to the machine by assembling the frame with finished parts and connecting them with wires.
We make precise adjustments to set up the machine in best performing condition. The machine is finished to the standard that will get your satisfaction.
⑪Witness inspection

After the machine is completed and adjusted, we will have an inspection session at our factory with you to confirm that the machine is in conformance with required machine specification and processing precision. Once it is inspected, we get your approval for the delivery.
⑫Dispatch

Once problems found at the trial run are improved, the bespoke machine is packed up for the delivery. Some of the parts that may break during the trasport will be taken off the machine and packed. The whole machine is vacuum packed to prevent the condensation, as well as wooden outer boxing to stop the damage to the machine due to the vibration.
⑬Installation and hand over

Our staff who are qualified with folklift and ceiling crane licences will unload the machine. Then it will be installed on the specified location. Upon the installation, full attention was paid to vibration. After the installation, the machine's levelness is adjusted with adjuster bolts, then the final checks on the machine's movements.
⑭After- sales service
After the handover, our technical staff in Japan will take care of the servicing.